Got Questions? Email: hunter@hunterworks.com
2021-2026 Polaris RZR/Turbo/Pro & Ranger XP 1000 Secondary Rollers
$90.00
Details
The plastic rollers in a Polaris secondary clutch are a wear part, and when they wear flat the clutch stops backshifting cleanly. That shows up as a machine that feels lazy coming out of a corner, holds too high a gear on a climb, and goes through belts for no obvious reason. Replacing worn rollers is one of the cheapest fixes in a CVT.
These are USA-made Hunterworks secondary rollers built from aerospace carbon composite rather than commodity plastic.
Fitment
- All Polaris RZR Turbo models including Pro, 2021 and newer
- 2021 and newer Ranger XP 1000 (not SOHC)
- 2024 and newer RZR XP 1000
- 2024 and newer Xpedition
What you get
Three rollers. Rollers only — the helix and roller pins are not included.
They come coated in a nano-particle lubricant that transfers to the helix and roller pin on first use.
Why the material matters
Most roller manufacturers quote polymer specifications they never actually achieve, because the published numbers depend on heat treatment and crystal growth that the finished part never receives. Hunterworks runs a proprietary 26-hour, four-cycle heat treat for two-stage crystal growth, followed by cryogenic stress and fatigue relief. The result:
- Ultra-low-friction bearing grade composite
- Thermal stability beyond 300°C (572°F)
- HDT at 1.8 MPa of 367°C (693°F)
- Melting temperature 373°C (703°F)
Both the material and the manufacturing are done in the USA.
Install notes
Inspect the helix and the roller pins while you are in there — a roller that wore square usually wore against something, and new rollers on a grooved helix will not last. This is a good time to check clutch alignment as well, since a misaligned clutch is a common reason rollers and belts wear early. See how to check clutch alignment on a Polaris UTV.
Why buy from Fix'N Offroad
- Free shipping on every US order
- Authorized Hunterworks dealer, genuine USA-made parts
- Polaris platform naming is a minefield — we will confirm fitment before you order
Call (601) 771-0070 with your year, model and trim. Related: RZR Turbo / Pro parts, Ranger XP 1000 parts, all clutch tools.